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Build a HACCP Plan That Actually Passes Audits
HACCP Plan Development for Food Manufacturers
A HACCP plan isn’t just a requirement — it’s the foundation of your entire food safety system.
But if it’s not built correctly, it can lead to audit failures, compliance risks, and product safety issues.
We help food manufacturers develop practical, defensible HACCP plans aligned with Safe Quality Food Institute, FDA, and GFSI expectations.
- Audit-ready HACCP plans
- Scientifically justified hazards and controls
- Clear, defensible CCPs and critical limits
- Fully aligned with SQF and regulatory requirements
Your HACCP Plan Is Your First Line of Defense
WHY HACCP MATTERS
A properly developed HACCP plan helps you:
Identify and control food safety hazards
Prevent contamination and recalls
Protect your brand and customers
Meet FDA and GFSI compliance requirements
But a weak HACCP plan creates serious risk.
Why Many HACCP Plans Fail During Audits
THE RISK OF DOING WRONG HACCP PLANS
Many facilities try to build or update HACCP plans internally — but run into critical gaps:
Hazards are not properly justified
CCPs are incorrectly identified
Critical limits are not scientifically defensible
Validation and verification are misunderstood
Documentation does not meet audit expectations
Auditors quickly identify these weaknesses.
And when they do, the consequences can include:
Major non-conformances
Delayed certifications
Increased audit frequency
Operational disruption
The Value of an Experienced HACCP Consultant
WHY YOU NEED AN EXPERT
Hiring an experienced HACCP expert ensures your system is built correctly from the start.
At GFSC Group, we bring real-world food manufacturing experience — not just textbook knowledge.
We help you:
- Identify real hazards based on your process
- Establish CCPs that are justified and defensible
- Define critical limits backed by science and data
- Align your HACCP plan with SQF and FDA expectations
- Prepare documentation that stands up to audits
The difference:
A plan that works in theory vs. a plan that passes in reality.
A Practical, Step-by-Step Approach
OUR HACCP DEVELOPMENT PROCESS
1. Process Review & Flowcharting
We map your actual process — not assumptions.
2. Hazard Analysis
Identify biological, chemical, and physical hazards specific to your operation.
3. Risk Assessment & Control Measures
Determine appropriate controls, CCPs, CQPs, and preventive controls.
4. Critical Limits & Monitoring
Establish measurable, defensible limits and monitoring procedures.
5. Validation & Verification
Ensure your system is backed by science and works in practice.
6. Documentation & Implementation
Build clear, audit-ready records and procedures.
HACCP INTERGRATED WITH YOUR SQF SYSTEM
HACCP That Aligns with Your Certification Goals
Your HACCP plan should not exist in isolation.
We ensure it integrates seamlessly with your overall system, including:
SQF certification requirements
Preventive Controls (FSMA)
Food Safety Management Systems
Audit preparation processes
Build It Right — Then Manage It Easily
SOFTWARE + CONSULTING ADVANTAGE
We don’t just help you build your HACCP plan — we help you manage it.
Our software allows you to:
Maintain HACCP records digitally
Update hazard analysis and flowcharts easily
Track CCP monitoring and verification
Stay audit-ready at all times
Don’t Risk Your Audit with a Weak HACCP Plan
Get it done right the first time — with expert guidance and the right tools.
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Atlanta, GA
678.536.2371